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IOP Conference Series: Materials Science and EngineeringVolume 150, Issue 1, 26 September 2016, Article number 01201019th International Scientific Conference on Metallurgy: Technologies, Innovation, Quality, Metallurgy 2015; Novokuznetsk; Russian Federation; 15 December 2015 through 16 December 2015; Code 124671

Automated information system for analysis and prediction of production situations in blast furnace plant(Conference Paper)(Open Access)

  • Lavrov, V.V.,
  • Spirin, N.A.
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  • Department of Thermophysics and IT in Metallurgy, Ural Federal University, 19 Mira Street, Ekaterinburg, 620002, Russian Federation

Abstract

Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

Indexed keywords

Engineering controlled terms:Artificial intelligenceAutomationComputer workstationsDecision support systemsGas dynamicsInformation systemsIntelligent controlManufactureMetallurgyMetalsProcess controlSlagsSmeltingTapping (furnace)
Engineering uncontrolled termsAutomated informationBlast furnace plantsBlast-furnace smeltingInformation ModelingIron and steel enterpriseIron and steel worksManufacturing Execution SystemManufacturing process
Engineering main heading:Blast furnaces
  • ISSN: 17578981
  • Source Type: Conference Proceeding
  • Original language: English
  • DOI: 10.1088/1757-899X/150/1/012010
  • Document Type: Conference Paper
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  • Publisher: Institute of Physics Publishing


© Copyright 2016 Elsevier B.V., All rights reserved.

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