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CoatingsVolume 10, Issue 3, 1 March 2020, Article number 303

Metallurgical soldering of duplex CrN Coating in contact with aluminum alloy(Article)(Open Access)

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  • aUniversity of Novi Sad, Trg Dositeja Obradovića 6, Novi Sad, 21000, Serbia
  • bDepartment of Engineering Physics, Polytechnique Montreal, Montreal, QC H3T 1J4, Canada
  • cJožef Stefan Institute, Jamova 39, Ljubljana, 1000, Slovenia

Abstract

Coatings deposited by physical vapor deposition (PVD) significantly reduce the wear of high pressure die casting tools; however, cast alloy soldering still has a strong negative effect on production efficiency. Although a lot of research has been already done in this field, the fundamental understanding of aluminum alloy soldering toward PVD coatings is still scarce. Therefore, in this work the performance of CrN duplex coatings with different roughness is evaluated by a modified ejection test performed with delayed (DS) and conventional casting solidification (CS). After the ejection tests, sample surfaces and layers were subjected to comprehensive characterizations of their morphological and chemical characteristics. Considerably lower values of the ejection force were recorded in DS experiments than in CS experiments. Surface roughness played an important role in the CS experiments, while samples with different surface topographies in the DS experiments performed in a similar fashion. The decrease in the ejection force, observed in DS tests, is attributed to the formation of a thick Cr-O layer on CrN coating which reduced soldering and sliding friction against thick Al-O casting scale. The Cr-O layer formed in DS experiments suffered from diffusion wear by cast alloy. The observed oxidation phenomena of nitride coatings may be utilized in a design of non-sticking coatings. © 2020 by the authors.

Author keywords

AluminumCrNDie castingDiffusion wearEjection testOxidationSolderingSurface roughnessTool life

Funding details

Funding sponsor Funding number Acronym
European Regional Development FundERDF
OP13.1.1.2.02.006
Javna Agencija za Raziskovalno Dejavnost RSP2-0082ARRS
  • 1

    This research was funded by Serbian-Slovenian bilateral project (2018-2019) grant 48. This work was also funded by the Slovenian Research Agency (program P2-0082) and European Regional Development Funds (CENN Nanocenter, OP13.1.1.2.02.006). Special thanks to Peter Panjan, Institute \"Jo?ef Stefan\" (Ljubljana, Slovenia), for help in samples characterization and fruitful discussions about the results obtained in this study. Additionally, we are very grateful to Miha ? ekada, Institute \"Jo?ef Stefan\" (Ljubljana, Slovenia) for all the help and for providing the resources needed for the investigation. Authors also gratefully acknowledge Termometal d.o.o. (Ada, Serbia) for samples and tools production.

  • 2

    Funding: This research was funded by Serbian-Slovenian bilateral project (2018\u20132019) grant 48. This work was also funded by the Slovenian Research Agency (program P2-0082) and European Regional Development Funds (CENN Nanocenter, OP13.1.1.2.02.006).

  • ISSN: 20796412
  • Source Type: Journal
  • Original language: English
  • DOI: 10.3390/coatings10030303
  • Document Type: Article
  • Publisher: MDPI AG

  Škorić, B.; University of Novi Sad, Trg Dositeja Obradovića 6, Novi Sad, Serbia;
© Copyright 2020 Elsevier B.V., All rights reserved.

Cited by 5 documents

Aizawa, T. , Fuchiwaki, K.
Fine Blanking of Austenitic Stainless Steel Gears Using Carbon-Supersaturated High-Speed Steel Tools
(2023) Machines
Bai, Z. , Wu, X.
Effects of soldering and wear of die-casting die during ejection: Surface roughness and casting temperature
(2023) Engineering Failure Analysis
Panjan, P. , Drnovšek, A.
Special Issue: Surface Topography Effects on the Functional Properties of PVD Coatings
(2022) Coatings
View details of all 5 citations
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