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Sustainability (Switzerland)Volume 14, Issue 16, August 2022, Article number 10425

Achieving a Superhydrophobic, Moisture, Oil and Gas Barrier Film Using a Regenerated Cellulose–Calcium Carbonate Composite Derived from Paper Components or Waste(Article)(Open Access)

  • Imani, M.,
  • Dimic-Misic, K.,
  • Kostic, M.,
  • Barac, N.,
  • Janackovic, D.,
  • Uskokovic, P.,
  • Ivanovska, A.,
  • Lahti, J.,
  • Barcelo, E.,
  • Gane, P.
  • View Correspondence (jump link)
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  • aDepartment of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto, 00076, Finland
  • bFaculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, Belgrade, 11000, Serbia
  • cInnovation Center of the Faculty of Technology and Metallurgy in Belgrade Ltd., University of Belgrade, Karnegijeva 4, Belgrade, 11000, Serbia
  • dFaculty of Engineering and Natural Sciences, Paper Converting and Packaging Technology, Tampere University, P.O. Box 589, Tampere, 33014, Finland
  • eOmya International AG, Baslerstrasse 42, Oftringen, 4665, Switzerland

Abstract

It has been a persistent challenge to develop eco-friendly packaging cellulose film providing the required multiple barrier properties whilst simultaneously contributing to a circular economy. Typically, a cellulosic film made from nanocellulose materials presents severe limitations, such as poor water/moisture resistance and lacking water vapour barrier properties, related primarily to the hydrophilic and hygroscopic nature of cellulose. In this work, alkyl ketene dimer (AKD) and starch, both eco-friendly, non-toxic, cost-effective materials, were used to achieve barrier properties of novel cellulose–calcium carbonate composite films regenerated from paper components, including paper waste, using ionic liquid as solvent. AKD and starch were applied first into the ionic cellulose solution dope mix, and secondly, AKD alone was coated from hot aqueous suspension onto the film surface using a substrate surface precooling technique. The interactions between the AKD and cellulose film were characterised by Fourier-Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD) showing the formation of a ketone ester structure between AKD and the hydroxyl groups of cellulose. The presence of calcium carbonate particles in the composite was seen to enhance the cellulose crystallinity. The initial high-water vapour and oxygen transmission rates of the untreated base films could be decreased significantly from 2.00 to 0.14 g m−2 d−1, and 3.85 × 102 to 0.45 × 102 cm3 m−2 d−1, respectively. In addition, by applying subsequent heat treatment to the AKD coating, the water contact angle was markedly increased to reach levels of superhydrophobicity (>150°, and roll-off angle < 5°). The resistance to water absorption, grease-permeation, and tensile strength properties were ultimately improved by 41.52%, 95.33%, and 127.33%, respectively, compared with those of an untreated pure cellulose film. The resulting regenerated cellulose–calcium carbonate composite-based film and coating formulation can be considered to provide a future bio-based circular economy barrier film, for example, for the packaging, construction and agriculture industries, to complement or replace oil-based plastics. © 2022 by the authors.

Author keywords

barrier propertiescellulose-mineral compositepackaging filmregenerated cellulosesuperhydrophobic filmwaste cellulose

Indexed keywords

GEOBASE Subject Index:barrier (equipment)calcium carbonatecellulosecompositepackaging waste

Funding details

  • 1

    The work was supported by Omya International AG, Switzerland, Group Sustainability.

  • ISSN: 20711050
  • Source Type: Journal
  • Original language: English
  • DOI: 10.3390/su141610425
  • Document Type: Article
  • Publisher: MDPI

  Imani, M.; Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto, Finland;
© Copyright 2022 Elsevier B.V., All rights reserved.

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