Skip to main content
PolymersVolume 15, Issue 7, April 2023, Article number 1750

A Novel Approach for Simulation and Optimization of Rubber Vulcanization(Article)(Open Access)

  Save all to author list
  • Faculty of Technology Novi Sad, University of Novi Sad, Bulevar cara Lazara 1, Novi Sad, 21 000, Serbia

Abstract

The kinetic model, encompassing the curing and reversion phenomena of the NR/SBR rubber vulcanization process, was developed by means of the finite element method simultaneously with heat transfer equations, including heat generation due to curing reactions. The vulcanization simulation was conducted for three spheres of different diameters (1, 5 and 10 cm) and two rubber wheels, one of which was a commercial product of the rubber industry. The proposed advanced simulation model, based on products’ two-dimensional axisymmetry, includes cooling after vulcanization, during which the crosslinking reactions continue to take place as a result of the products’ heated interiors. As a criterion for removing the product from the mold, an average vulcanization degree of 0.9 was set, whereby, during cooling, the vulcanization degree increases, due to crosslinking reactions. Based on the minimal difference between the maximal and minimal vulcanization degrees, which did not exceed a value of 0.0142, the optimal process parameters for each product were determined, achieving homogeneity and obtaining high-quality rubber products, while simultaneously ensuring a more efficient vulcanization process and enhanced cost effectiveness for the rubber industry. © 2023 by the authors.

Author keywords

computer modelingmoldingrubbersimulationvulcanization

Indexed keywords

Engineering controlled terms:Cost effectivenessCrosslinkingCuringHeat transferRubber applicationsRubber industryRubber products
Engineering uncontrolled termsComputer modelsCrosslinking reactionHeat transfer equationsKinetic modelsRubber vulcanizationSBR rubberSimulationSimulation and optimizationVulcanisationVulcanization process
Engineering main heading:Vulcanization

Funding details

Funding sponsor Funding number Acronym
Ministarstvo Prosvete, Nauke i Tehnološkog Razvoja200134,451-03-47/2023-01/200134MPNTR
  • 1

    The authors would like to acknowledge the Ministry of Education, Science and Technological Development of the Republic of Serbia for their financial support, Project No. 451-03-47/2023-01/200134.

  • ISSN: 20734360
  • Source Type: Journal
  • Original language: English
  • DOI: 10.3390/polym15071750
  • Document Type: Article
  • Publisher: MDPI

  Bera, O.; Faculty of Technology Novi Sad, University of Novi Sad, Bulevar cara Lazara 1, Novi Sad, Serbia;
© Copyright 2023 Elsevier B.V., All rights reserved.

Cited by 4 documents

Tariq, Z. , Williams, I.D. , Cundy, A.B.
A REVIEW OF POTENTIAL PHYSICAL AND CHEMICAL MARKERS FOR TYRE AND ROAD WEAR PARTICLES
(2024) Detritus
Zhang, Z. , Cai, M. , Ren, Z.
Numerical analysis of the effect of temperature and its fluctuations on the vulcanization process of rubber seals | 温度及其波动对橡胶密封硫化过程影响的仿真分析
(2024) Huagong Xuebao/CIESC Journal
Dharmaraj, M.M. , Begum, S.S. , Chakraborty, B.C.
A study on nitrile rubber/polyvinyl chloride blend vulcanization kinetics with different fillers by using single isothermal rheograph
(2023) Journal of Elastomers and Plastics
View details of all 4 citations
{"topic":{"name":"Elastomer; Finite Element Method; Vulcanization","id":45428,"uri":"Topic/45428","prominencePercentile":59.656002,"prominencePercentileString":"59.656","overallScholarlyOutput":0},"dig":"9a16b714e1aff733ac983823a5cc7ac6082d1c4d7cb4003ac52f3a351c829bbd"}

SciVal Topic Prominence

Topic:
Prominence percentile: